Prototyping for the Hamilton HF90 centered on a series of appearance model iterations used to refine form, proportion, and visual clarity. These models allowed the team to evaluate how the device would be perceived in clinical environments, balancing approachability with precision and performance. Through iterative refinement, design decisions around scale, surface transitions, component integration, and overall presence were tested and evolved—ensuring the final design communicated confidence, cleanliness, and clinical reliability before advancing to production.